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14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos

Planning of Electrical Installation 


    14 Steps of Planning And Designing Of Electrical Installation in 2024

    Planning and designing of electrical installations involve a series of steps to ensure the safety, functionality, and efficiency of the electrical systems within buildings. 

    This process includes determining the type of electrical supply, calculating load requirements, and selecting appropriate materials and components. 

    Proper planning and design are crucial for the reliable operation of electrical systems and adherence to safety standards and regulations. 

    There are some factors which play an important role in designing the electrical system including

    Factors of Consideration of Planning

    1. Selection Of Wiring System
    2. Division Of Electrical Circuits
    3. Estimation Of Load
    4. Selection Of Cable Size
    5. Current Carrying Capacity
    6. Voltage Drop
    7. Minimum cable size
    8. Selection Of Switch Gear
    9. Selection Of Fuse
    10. Availability OF Equipmemts
    11. Future Load Prediction
    12. Safety Precautions
    13. Flexibility
    14. Installation Design

    Selection Of Wiring System

    when we plan an electrical system selection of the wiring system is very important. selection of wiring depends upon which type of work is going on i.e. Industries, power plants, substations, domestic, airport, etc. 

    For example, at the domestic level, we use a better wiring system. if we use betten wiring in our industry where mechanical strength is needed the wiring system collapses so totally depends on the nature of the work.

    The selection of a wiring system depends on various factors, such as the type of building, the expected electrical load, the environmental conditions, and the budget. 

    Here are the types of  wiring systems 

    • Conduit Wiring
    • Surface Wiring
    • Concealed Wiring
    • Trunking Wiring
    • Busbar Wiring
    wiring Types

    Conduit Wiring

    In this wiring system, electrical cables are enclosed in metal or PVC conduits. Conduit wiring provides excellent protection against physical damage, moisture, and fire. It is commonly used in commercial and industrial buildings.

    Surface Wiring

    Surface wiring is a simple and cost-effective wiring system where cables are mounted on the surface of walls and ceilings. It is easy to install and maintain, but it is not suitable for heavy electrical loads or harsh environmental conditions.

    Concealed Wiring

    Concealed wiring is a popular wiring system in residential buildings, where electrical cables are hidden inside the walls and ceilings. It provides a neat and clean appearance, but it is difficult to access for repairs or upgrades.

    Trunking Wiring

    In this wiring system, electrical cables are enclosed in metal or PVC trunking, which is fixed to the surface of walls and ceilings. It is a good compromise between conduit and surface wiring, offering moderate protection and ease of installation.

    Busbar Wiring

    Busbar wiring is commonly used in high-rise buildings, where a large number of electrical circuits are required. It involves the use of a copper or aluminium busbar, which is mounted on the surface of walls and ceilings, and electrical connections are made using tap-off units.

    Division Of Electrical Circuits

    The division of electrical circuits is an important aspect of electrical design and installation. The primary purpose of dividing electrical circuits is to ensure safety, distribute loads evenly, and simplify maintenance and repairs.

    Here are ways to divide electrical circuits

    • Function
    • Location
    • Load Capacity
    • Voltage
    • Complexity
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Division of Electric circuit

    Function

    Electrical circuits can be divided based on their function, such as lighting circuits, power circuits, HVAC circuits, and so on. This helps to simplify troubleshooting and maintenance.

    Location

    Electrical circuits can be divided based on their location, such as circuits for different floors, rooms, or zones. This helps to distribute loads evenly and prevent overload on any one circuit.

    Load Capacity

    Electrical circuits can be divided based on their load capacity, such as circuits for high-power appliances, motors, or equipment. This ensures that the electrical system can handle the load and reduces the risk of overload.

    Supply Voltage

    Electrical circuits can be divided based on their voltage, such as circuits for low-voltage lighting, high-voltage equipment, or medium-voltage distribution. This ensures that the electrical components are compatible and reduces the risk of damage or failure.

    Complexity 

    Electrical circuits can be divided based on their complexities such as circuits for emergency lighting, fire alarm systems, or medical equipment. This ensures that these systems are always operational, even during power outages or faults.

    Estimation Of Load

    Estimating the electrical load is an important step in designing and installing an electrical system. The load estimation involves calculating the expected electrical demand in terms of power (Watts) or current (Amperes) for all the electrical equipment and devices that will be connected to the system.

    Here are steps for estimating the load

    • Identify the Electrical Equipment
    • Determine the Power Rating
    • Calculate the Total Load
    • Consider Diversity Factors
    • Add a Safety Margin
    • Check Compliance with Electrical Codes
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Estimating the load

    Identify the Electrical Equipment

    Make a list of all the electrical equipment and devices that will be connected to the system, including lights, appliances, HVAC systems, and motors.

    Determine the Power Rating

    Determine the power rating (in watts or kilowatts) for each piece of equipment. This information can be found on the equipment label or in the manufacturer's specifications.

    Calculate the Total Load

    Add up the power ratings for all the equipment to calculate the total load. This will give you an estimate of the total power demand for the system.

    Consider Diversity Factors

    In practice, not all equipment will be operating at full capacity at the same time. Therefore, it is important to consider diversity factors that account for the likelihood of simultaneous use. This helps to avoid overloading the system and reduces the risk of tripping breakers or fuses.

    Add a Safety Margin

    It is recommended to add a safety margin of 20-25% to the calculated load to account for unexpected increases in demand or future expansions of the system.

    Check Compliance with Electrical Codes

    Ensure that the estimated load does not exceed the maximum load capacity allowed by local electrical codes and regulations.

    Selection Of Cable Size

    The cable size is determined by the amount of electrical current it can carry without overheating and causing damage or fire.

    Selecting the appropriate cable size is important for ensuring the safety and reliability of an electrical system.

    Here are steps for selecting the cable size

    • Determine the Load Current
    • Determine the Circuit Length
    • Select the Conductor Material
    • Calculate the Voltage Drop
    • Refer to Cable Sizing Tables
    • Consider Safety Factors
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Selection of Cable size

    Determine the Load Current

    The load current is the amount of electrical current that will flow through the cable. It can be calculated using the estimated electrical load and the voltage of the system (I=P/V).

    Determine the Circuit Length

    The length of the cable run is important in determining the resistance of the cable, which affects the current-carrying capacity. The longer the cable, the higher the resistance and the lower the current-carrying capacity.

    Select the Conductor Material

    Copper and aluminium are the most common conductor materials for electrical cables. Copper is a better conductor but is more expensive than aluminium. The material selected should be appropriate for the specific application and budget.

    Calculate the Voltage Drop

    The voltage drop is the amount of voltage lost due to the resistance of the cable. It is important to ensure that the voltage drop is within acceptable limits to maintain the efficiency and performance of the electrical system. The voltage drop can be calculated using a formula or an online calculator.

    Refer to Cable Sizing Tables

    Cable sizing tables provide information on the maximum current-carrying capacity of different cable sizes based on the conductor material, circuit length, and voltage drop. These tables are available in electrical codes and standards, manufacturer's specifications, or online resources.

    Consider Safety Factors

    It is recommended to select a cable size that is larger than the calculated current-carrying capacity to account for safety factors such as ambient temperature, cable insulation, and future expansions.

    Current Carrying Capacity

    Find the subcircuit load and final sub-circuit load to calculate the current carrying capacity of the load

    Voltage Drop

    Accurate voltage drop calculations are a fundamental part of the electrical design to achieve a secure environment.

    If not properly accounted for, it can lead to issues such as overheating of cables, which may cause damage or even fire risks. Therefore, it's essential to calculate and minimize voltage drop to prevent power loss and ensure that equipment operates within its designed voltage range.

    Minimum cable size

    In the power circuit, we normally use 7/0.29'', and for the lightning load we use 3/0.29''.

    Selection Of Switch Gear

    Switchgear is a critical component of an electrical system that helps to protect, control, and isolate electrical circuits. The selection of switchgear depends on several factors, including the voltage level, current rating, switching capacity, and application requirements.

    Here are steps for selecting switchgear

    • Determine the System Voltage
    • Determine the Current Rating
    • Determine the Switching Capacity
    • Consider the Application Requirements
    • Check Compliance with Electrical Codes
    • Consider Maintenance and Repair
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Selection of switchgear

    Determine the System Voltage

    Switchgear is designed for specific voltage levels, such as low voltage (LV), medium voltage (MV), or high voltage (HV). The system voltage is an important factor in selecting the appropriate switchgear.

    Determine the Current Rating

    The current rating is the maximum amount of electrical current that the switchgear can handle safely. It depends on the size and capacity of the electrical load and is usually expressed in amperes (A).

    Determine the Switching Capacity

    The switching capacity refers to the ability of the switchgear to interrupt or isolate electrical circuits safely. It depends on the type of fault that may occur and is usually expressed in kiloampere (kA).

    Consider the Application Requirements

    Switchgear can be customized to meet specific application requirements, such as indoor or outdoor installation, single or multi-bay configuration, manual or automatic operation, and so on.

    Check Compliance with Electrical Codes

    Ensure that the selected switchgear meets the requirements of local electrical codes and regulations.

    Consider Maintenance and Repair

    Switchgear requires periodic maintenance and repair to ensure proper operation and safety. It is important to select switchgear that is easy to maintain and repair, with readily available spare parts and technical support.

    Selection Of Fuse

    Fuses are an important component of an electrical system that protects electrical equipment from overcurrents and short circuits. The selection of fuses depends on several factors, including the rated voltage, rated current, interrupting rating, and application requirements.

    Here are steps for selecting fuses
    • Determine the Rated Voltage
    • Determine the Rated Current
    • Determine the Interrupting Rating
    • Select the Fuse Type
    • Check Compliance with Electrical Codes
    • Consider Maintenance and Replacement
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Selection of fuse

    Determine the Rated Voltage

    Fuses are designed for specific voltage levels, such as low voltage (LV) or high voltage (HV). The rated voltage is an important factor in selecting the appropriate fuse.

    Determine the Rated Current 

    The rated current is the maximum amount of electrical current that the fuse can handle safely. It depends on the size and capacity of the electrical load and is usually expressed in amperes (A).

    Determine the Interrupting Rating

    The interrupting rating refers to the ability of the fuse to interrupt or isolate electrical circuits safely. It depends on the type of fault that may occur and is usually expressed in kiloampere (kA).

    Select the Fuse Type

    Fuses come in different types, such as fast-acting, time-delay, dual-element, and high-breaking capacity (HBC). The selection of the fuse type depends on the specific application requirements.

    Check Compliance with Electrical Codes

    Ensure that the selected fuses meet the requirements of local electrical codes and regulations.

    Consider Maintenance and Replacement

    Fuses require periodic maintenance and replacement to ensure proper operation and safety. It is important to select fuses that are easy to replace, with readily available spare parts and technical support.

    Availability OF Equipmemts 

    The availability of equipment is an important consideration when planning and designing an electrical system. The availability of equipment refers to the ability of the equipment to operate reliably and consistently over a given period, without experiencing failures or downtime.

    When selecting equipment for an electrical system, it is important to consider the availability of the equipment in terms of its reliability, maintainability, and repairability.

    Here are steps for ensuring the availability of equipment

    • Select Reliable Equipment
    • Consider Maintenance Requirements
    • Plan for Maintenance and Repair
    • Use Standardized Equipment
    • Use Remote Monitoring
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Availability of equipments

    Select Reliable Equipment

    Choose equipment that is known for its reliability, such as from reputable manufacturers with a proven track record of producing high-quality equipment.

    Consider Maintenance Requirements

    Evaluate the maintenance requirements of the equipment, including the frequency of maintenance and the level of expertise required to perform maintenance tasks.

    Plan for Maintenance and Repair

    Develop a maintenance plan that includes regular inspections, preventive maintenance, and repair procedures to ensure that equipment is kept in good working condition.

    Use Standardized Equipment

    Choose standardized equipment where possible to reduce the complexity of the system and make it easier to maintain and repair.

    Use Remote Monitoring

    Implement remote monitoring systems for critical equipment to detect potential failures before they occur and to enable prompt action to prevent downtime.

    How To Adopt EHS?

    Future Load Prediction

    when we plan a system we must focus on present plus future extensions so that according to the future load value, we create a stable system.

    Predicting future load is important for designing and planning an electrical system that can meet the future electricity demand. Future load prediction involves analyzing historical data, trends, and projections to estimate the future electrical load.

    Here are steps for predicting future load

    • Analyze Historical Data
    • Identify Growth
    • Use Trends
    • Consider Seasonal Variations
    • Use Load Modeling software
    • Plan for Uncertainty
    14 Steps of Planning And Designing Of Electrical Installation in 2024 │Electronicsinfos
    Future load predictions

    Analyze Historical Data

    Analyze historical data on electricity consumption to identify trends and patterns in load growth over time. This data can be obtained from electricity bills, meter readings, or energy management systems.

    Identify Growth 

    Identify the drivers of load growth, such as population growth, economic development, industrial expansion, and changes in consumer behaviour.

    Use Trends

    Use projections from reliable sources, such as government agencies, industry associations, and energy experts, to estimate future trends in electricity consumption. These projections may be based on demographic trends, economic forecasts, or energy policies.

    Consider Seasonal Variations

    Consider seasonal variations in load, such as increased demand for air conditioning during hot summers or heating during cold winters.

    Use Load Modelling software

    Use load modelling software to simulate future load under different scenarios, such as changes in customer behaviour, energy efficiency measures, or adoption of new technologies.

    Plan for Uncertainty

    Account for uncertainties in load prediction by using a range of scenarios, sensitivity analysis, and contingency plans.

    Safety Precautions

    the safety factor is an important part of the planning of an electrical system. we must follow national electrical safety rules.

    Safety precautions are critical when working with electricity to prevent accidents, injuries, and fatalities. Electrical hazards include electrical shock, burns, electrocution, and arc flash.
    Here are steps for Safety Precautions

    • Use Personal Protective Equipment
    • De-energize Equipment
    • Conduct Regular Maintenance
    • Follow Electrical Codes and Standards
    • Properly Ground Equipment
    • Use Proper Tools
    • Avoid Water and Moisture
    • Properly Label Equipment
    • Use Lockout/Tagout Procedures
    • Training and Certification

    Use Personal Protective Equipment

    Wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and flame-resistant clothing.

    De-energize Equipment

    De-energize electrical equipment before working on it whenever possible. This can be done by turning off the power at the source or using lockout/tagout procedures.

    Conduct Regular Maintenance

    Conduct regular maintenance and inspections of electrical equipment to identify and correct potential hazards.

    Follow Electrical Codes and Standards

    Follow electrical codes and standards, such as the National Electrical Code (NEC), to ensure that electrical installations are safe and comply with regulations.

    Properly Ground Equipment

    Properly ground electrical equipment to prevent electrical shocks and electrocution.

    Use Proper Tools

    Use proper tools that are designed for electrical work and are in good condition. Do not use damaged or defective tools.

    Avoid Water and Moisture

    Avoid working on electrical equipment in wet or damp conditions, and do not touch electrical equipment with wet hands or while standing in water.

    Properly Label Equipment

    Properly label electrical equipment to warn others of potential hazards and to ensure that equipment is properly identified.

    Use Lockout/Tagout Procedures

    Use lockout/tagout procedures to prevent accidental energizing of electrical equipment.

    Training and Certification

    Ensure that all personnel who work with electrical equipment are properly trained and certified.

    Flexibility

    Flexibility is an essential characteristic of an electrical system, which refers to the ability of the system to adapt to changing conditions and requirements. A flexible electrical system can accommodate changes in load demand, the addition of new equipment, changes in operating conditions, and the integration of renewable energy sources.

    Here are ways to create flexibility in an electrical system

    • Load Flexibility
    • Generation Flexibility
    • Transmission and Distribution Flexibility
    • Interconnection Flexibility
    • Planning and Design Flexibility

    Load Flexibility

    A flexible electrical system can accommodate changes in load demand and can adjust to meet the changing needs of customers. This can be achieved by implementing demand response programs, energy storage systems, and flexible generation resources.

    Generation Flexibility

    A flexible electrical system can accommodate changes in generation resources and can adjust to match the output of renewable energy sources, such as wind and solar power. This can be achieved by using energy storage systems, flexible gas-fired power plants, and other flexible generation resources.

    Transmission and Distribution Flexibility

    A flexible electrical system can accommodate changes in transmission and distribution infrastructure and can adjust to changing operating conditions. This can be achieved by implementing advanced control systems, automation, and intelligent switching devices.

    Interconnection Flexibility

    A flexible electrical system can accommodate changes in interconnection between different electrical systems and can adjust to changes in energy flows. This can be achieved by using advanced control systems and communication technologies to coordinate the operation of interconnected systems.

    Planning and Design Flexibility

    A flexible electrical system can accommodate changes in the planning and design of the electrical system and can adjust to changing requirements. This can be achieved by using modular and scalable designs, flexible equipment specifications, and flexible procurement strategies.

    Complete Installation Design

    we prepare a complete installation design that shows each measurement, locations of equipment, their arrangements, and also safety precautions, in this wiring diagram we clearly divide the wiring into lightning wiring diagrams and power wiring diagrams. they must contain the following diagram

    • Schematic wiring diagram
    • single line diagram
    • isometric and other sketches
    • detailed diagram and equipment schedules
    Designing a complete electrical installation requires careful consideration of several key factors to ensure that the installation is safe, efficient, and reliable.

    Steps involved in designing a complete electrical installation

    • Site Assessment
    • Load Estimation
    • Selection of Equipment
    • Cable Sizing
    • Circuit Design
    • System Control and Monitoring
    • Documentation and Testing
    Site Assessment

    The first step in designing an electrical installation is to conduct a site assessment to determine the specific requirements of the installation. This includes assessing the available power supply, the electrical load requirements, and any environmental or safety factors that may impact the design.

    Load Estimation

    Once the site assessment is complete, the next step is to estimate the electrical load requirements of the installation. This includes determining the total electrical load, the peak load, and any power factor correction requirements.


    Selection of Equipment

    Based on the load estimation and site assessment, the next step is to select the appropriate electrical equipment, including transformers, switchgear, cabling, and protective devices. This involves selecting equipment that is rated for the specific requirements of the installation, including voltage, current, and frequency.

    Cable Sizing

    Once the equipment is selected, the next step is to size the electrical cables to ensure that they can handle the expected load. This includes selecting the appropriate cable type, size, and insulation based on the expected load, the distance between the equipment, and any environmental or safety factors.

    Circuit Design

    With the equipment and cabling selected, the next step is to design the electrical circuits to ensure that they meet the requirements of the installation. 

    This includes designing the layout of the circuits, selecting the appropriate protective devices, and ensuring compliance with relevant safety and regulatory standards.

    System Control and Monitoring

    The electrical installation should be designed with appropriate control and monitoring systems to ensure that the system is operating safely and efficiently. 

    This includes designing control panels, implementing monitoring systems, and ensuring that the installation can be remotely monitored and controlled if necessary.

    Documentation and Testing

     The final step in designing a complete electrical installation is to document the installation design and conduct thorough testing to ensure that the installation is safe, efficient, and reliable. 

    This includes creating detailed schematics, wiring diagrams, and other documentation, as well as conducting functional and performance testing to ensure that the installation is operating as intended.

    Determination of the number of lamps

    Determination of the number of lamp is important for the proper function of an electrical circuit. The exact requirements for the Number of lamps also depend on the nature of the work. 

    For example, we need normal light for domestic purposes we use a 100-watt lamp. the final subcircuit current rating is 5 A and the supply voltage is 230 v.the maximum no of lamps we need is 


    no of lamps = (subcircuit current ratings * supply voltage)/each lamp of power

    no of lamps = (230*5)/100 = 11.5 = 12 approx

    for normal light, the number of lamps in a final subcircuit is not more than 10. if we need light for a special purpose so we use high-power lamps. for example,
    the current rating of the subcircuit is 5 A. The supply voltage is 230v and the power of each lamp is 150watt so the no of lamps required is

    no of lamps= (230*5)/150 

    Conclusion 

    In conclusion, planning and designing electrical installations is a complex process that requires careful consideration of various factors to ensure safety, functionality, and efficiency. It involves understanding the supply type, load requirements, and safety measures. 

    The installation must comply with regulations and standards and should be carried out by qualified professionals. Ultimately, a well-planned electrical installation can significantly contribute to the operational success of a building or facility.

    Frequently Asked Questions – FAQs

    What are the steps in receiving and distributing the main supply?

    • Installation of a circuit breaker or load break switch fuse on each live conductor at the point of entry.
    • Ensure no switch or fuse is placed in the earthed neutral conductor and that the main switch is easily accessible.

    Where should energy meters be installed?

    In residential buildings, meters should be placed where they are easily accessible for reading and maintenance, preferably above 1 meter from the ground.

    What safety precautions are necessary during installation?

    Work with a qualified electrician, use the correct tools and equipment, and adhere to safety procedures to prevent common electrical installation issues.

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