Solar Fuse Sizing Calculator - Electronicsinfos

When you are setting up a solar system, safety is the one thing you cannot compromise on. One important component that ensures this is the solar fuse. Selecting the correct fuse size is essential to protect your solar panel system. 

Solar Fuse Sizing Calculator - Electronicsinfos


In this article, we’ll explain why proper fuse sizing matters, and how you can easily calculate.

What Is Fuse?

A fuse is a protective device placed in the electrical circuit. Its main job is to break the circuit if the current flowing through it exceeds a safe limit.

Solar fuses are commonly installed:

  • Between solar panels and charge controllers

  • Between charge controllers and batteries

  • Between batteries and inverters

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Why Solar Fuse Sizing Is Important?

Choosing the correct fuse size is important because of 

  1. They protect your solar system from current surges.

  2. The system operates efficiently.

  3. You comply with National Electrical Code standards.

  4. They prevent overheating and fire hazards.

How to Calculate Solar Fuse Size? 

The general formula to determine the correct fuse size is:

Fuse Rating (A) = (Solar Panel Current × 1.25 × 1.25)

For example, if your solar panel has an Isc = 9A,

then Fuse Size = 9 × 1.56 = 14.04A 

Recommended Fuse Sizes for Common Solar Setups


System Voltage

Solar Panel Power

Typical Isc (Current)

Recommended Fuse Size

Fuse Type (DC)

12V / 100W panel

5.5A – 6A

10A – 15A

15A

15A DC fuse

24V / 200W panel

8A – 9A

15A – 20A

20A

20A DC fuse

24V / 300W panel

12A – 13A

20A – 25A

25A

25A DC fuse

48V / 500W system

10A – 11A

20A – 25A

25A

25A DC fuse

48V / 1000W system

20A – 22A

30A – 35A

35A

35A DC fuse

48V / 2000W system

40A – 42A

50A – 60A

60A

60A DC fuse

 

Solar Fuse Sizing Calculator

Solar Fuse Sizing Calculator

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